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Thermal Spray Materials Product List and Ranking from 10 Manufacturers, Suppliers and Companies | IPROS GMS

Last Updated： Aggregation Period:Feb 04, 2026～Mar 03, 2026
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Thermal Spray Materials Manufacturer, Suppliers and Company Rankings

Last Updated： Aggregation Period:Feb 04, 2026～Mar 03, 2026
This ranking is based on the number of page views on our site.

  1. ユテクジャパン Kanagawa//Ferrous/Non-ferrous metals
  2. フジミインコーポレーテッド Gifu//Electronic Components and Semiconductors
  3. 村田ボーリング技研 Shizuoka//Manufacturing and processing contract
  4. 4 Linde AMT Japan Osaka//Other manufacturing
  5. 4 日本コーティング工業 本社、大阪営業所、東京営業所、関西工場、東京工場 Hyogo//Manufacturing and processing contract
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Thermal Spray Materials Product ranking

Last Updated： Aggregation Period:Feb 04, 2026～Mar 03, 2026
This ranking is based on the number of page views on our site.

  1. Yutec Japan Thermal Spray Materials ユテクジャパン
  2. Alumina thermal spray material "SURPREX AW·AHP" フジミインコーポレーテッド
  3. Wear-resistant superhard thermal spray material "SURPREX WC12" フジミインコーポレーテッド
  4. 4 Comparison of Thermal Spraying Methods and Particle Flight Velocities Linde AMT Japan
  5. 5 Thermal Barrier Coating spray materials フジミインコーポレーテッド

Thermal Spray Materials Product List

1～30 item / All 39 items

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Self-fluxing alloy thermal spray material

Self-fluxing alloy thermal spray material

The materials that can be sprayed by NCI are not limited to ceramics.

The materials that can be thermally sprayed by NCI are not limited to ceramics. For example, self-fluxing alloys. These are nickel or cobalt-based alloys containing more than 1.5% boron and silicon, which are re-melted in an atmosphere of about 1100°C after being thermally sprayed to create an alloy layer that forms a dense, pore-free coating that adheres to the base material. They are characterized by excellent wear resistance. For more details, please download the catalog.

  • Coating Agent
  • alloy
  • Thermal Spray Materials

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Wear-resistant superhard thermal spray material "SURPREX WC12"

Wear-resistant superhard thermal spray material "SURPREX WC12"

It is the most standard cermet thermal spray material, exhibiting excellent wear resistance and toughness.

This is a thermal spray material composed of WC/12wt%Co produced by the granulation and sintering method. By strictly managing particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating with outstanding wear resistance. Compared to commonly used wear-resistant materials and coatings such as "Ni-based self-fluxing alloys," "Cr plating," and "high Cr cast iron," the thermal spray coating using WC12 has high hardness and wear resistance. 【Examples of Applications】 Leveraging its high hardness and wear resistance, it is used in a wide range of fields including steel, papermaking, and machinery. Application examples: - Printing machine parts - Injection molding machine screws - Snake rotors - High-pressure plungers - Pump rotors - Guide rolls - Corrugated rolls - Steel plate transport rolls, etc. 【Message】 At Fujimi, we manufacture and sell many cermet materials in addition to WC12, and we can also prototype powders with adjusted WC particle sizes and compositions according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

  • roller
  • Thermal Spray Materials

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Wear-resistant super-hard thermal spray material 'SURPREX W2007'

Wear-resistant super-hard thermal spray material 'SURPREX W2007'

It is a cermet thermal spray material that excels in corrosion resistance and wear resistance, particularly in slurry erosion resistance.

This is a thermal spray material made of WC/20wt%CrC/7wt%Ni produced by the granulation and sintering method. By strictly managing particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating that is resistant to corrosion and has outstanding wear resistance. W2007 has excellent wear resistance and wet abrasion resistance (slurry erosion resistance). Additionally, it has superior oxidation resistance compared to other WC cermets. However, its toughness is lower than that of other cermet materials, so caution is needed when used in environments subjected to mechanical impact. [Application Examples] Leveraging its high corrosion resistance and wear resistance, it is used in chemical plant components and other applications. Application examples: - Petrochemical plant components - Film rolls - Paper-making rolls - Steel plate transport rolls - Calendar rolls - Pump components, etc. [Message] At Fujimi, we manufacture and sell many cermet materials in addition to W2007, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For more details about the products, please refer to the catalog.

  • roller
  • Thermal Spray Materials

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Wear-resistant, abrasion-resistant super-hard thermal spray material 'SURPREX W1004'

Wear-resistant, abrasion-resistant super-hard thermal spray material 'SURPREX W1004'

It is a cermet thermal spray material with excellent balance of corrosion resistance, wear resistance, and toughness.

This is a WC/10wt%Co/4wt%Cr thermal spray material produced by the granulation-sintering method. By strictly controlling particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, while obtaining a thermal spray coating with a superior balance of wear resistance, corrosion resistance, and toughness. W1004 has excellent wear resistance and wet wear characteristics (slurry erosion resistance), as well as outstanding cavitation erosion resistance. In terms of coating properties, it exhibits characteristics intermediate between 'SURPREX W12' and 'SURPREX W2007'. [Application Examples] Leveraging its high corrosion resistance, wear resistance, slurry erosion resistance, and cavitation erosion resistance, it is used in a wide range of fields such as steelmaking, papermaking, and hydraulic machinery. Application examples include: - Turbine blades - Water turbine blades - Pump components - Plungers - Papermaking coating rolls, etc. [Message] At Fujimi, we manufacture and sell many cermet materials in addition to W1004, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests, please feel free to contact us. *For product details, please refer to the catalog.

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  • Thermal Spray Materials

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Shock-resistant super-hard thermal spray material 'SURPREX W2000X Series'

Shock-resistant super-hard thermal spray material 'SURPREX W2000X Series'

It is a cermet thermal spray material with excellent wear resistance and impact resistance.

This is a WC/CrC/Ni-based cermet thermal spray material produced by the granulation and sintering method. By strictly controlling particle size and granule strength, we achieve spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating with outstanding wear resistance and impact resistance. The W2000X series is highly tough compared to conventional cermet thermal spray materials and possesses extremely excellent impact resistance. When compared to typical WC/12wt%Co coatings, it has demonstrated more than double the durability in steel ball drop impact tests. [Application Examples] Leveraging its high impact resistance and toughness, it is used in a wide range of fields including construction, civil engineering, and machinery. Application examples: - Cutting bits - Construction machinery parts - Various rollers - Crusher parts - Various screws - Coater blades, etc. [Message] At Fujimi, we manufacture and sell many cermet materials beyond the W2000X series, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

  • roller
  • Thermal Spray Materials

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Thermal Spray Related: Characteristics and Application Examples of Representative Materials

Thermal Spray Related: Characteristics and Application Examples of Representative Materials

Ideal for use in harsh environmental conditions! Representative materials for high-speed thermal spraying equipment.

I will introduce the characteristics and application examples of representative materials. High-speed frame thermal spraying equipment is used to form coatings of cermet with high density and integrated strength. Moreover, the coatings exhibit excellent wear resistance, making them suitable for use in harsh environmental conditions. There are many representative materials, including alumina, which has properties of electrical insulation, chemical resistance, and wear resistance (HV800~1000). 【Characteristics and Application Examples (Excerpt)】 <Oxides> ■ Alumina, Titania: Electrical insulation, chemical resistance, wear resistance (HV800~1000), insulating substrates, relatively easy to polish ■ Chromia: Dense, high hardness (HV800~1000), chemical resistance, good wear resistance among oxide ceramics, shows low dynamic friction coefficient ■ Gray Alumina: A balanced thermal spray material with electrical insulation, wear resistance, and chemical resistance ■ Alumina Titania: Dense, mirror-like gloss, semiconductor, black, tape running surface of magnetic heads, various thread guides for textile machinery, heating plates *For more details, please refer to the PDF document or feel free to contact us.

  • Plating Equipment
  • Other machine elements
  • Thermal Spray Materials

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Yutec Japan Thermal Spray Materials

Yutec Japan Thermal Spray Materials

Leave it to us for anything related to thermal spraying and welding.

We have a variety of thermal spray materials available, so please choose according to your intended use.

  • Welding Machine
  • Thermal Spray Materials

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Oxide-based thermal spray materials

Oxide-based thermal spray materials

Introducing alumina, zirconia, and chromia, which are rich in heat resistance and chemical resistance!

We would like to introduce the "oxide-based thermal spray materials" that we handle. Alumina has a hardness second only to diamond, with a melting point of 2,050 degrees. It is rich in heat resistance, chemical resistance, wear resistance, and electrical insulation, making it suitable for a wide range of applications. Additionally, zirconia is the main player in heat-resistant coatings due to its thermal expansion rate being close to that of metals. Recently, its latent functionalities, such as ion characteristics, have attracted attention in future-oriented fields, including fuel cells. [Features] - Alumina has a hardness second only to diamond, with a melting point of 2,050 degrees. - Zirconia is the main player in heat-resistant coatings due to its thermal expansion rate being close to that of metals. - Chromia forms the most dense thermal spray coating. *For more details, please download the PDF or feel free to contact us.

  • Coating Agent
  • Thermal Spray Materials

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[Spraying Examples] Heat Resistance and Insulation Properties

[Spraying Examples] Heat Resistance and Insulation Properties

Various considerations are necessary, such as the environment and atmosphere during use, as well as the type of material.

Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. It generally has thermal properties such as heat resistance and thermal insulation, which are often required simultaneously. To improve heat resistance, it is necessary for the thermal spray material to have a high melting point and to be stable in high-temperature environments. To enhance thermal insulation, the thermal spray coating is required to have a porous structure and low thermal conductivity. 【Features】 ○ Various considerations are needed, such as the environment and atmosphere during use, and the type of material. ○ It has thermal properties such as heat resistance and thermal insulation. ○ Improvement of heat resistance → The thermal spray material must have a high melting point and be stable in high-temperature environments. ○ Improvement of thermal insulation → The thermal spray coating is required to have a porous structure and low thermal conductivity. For more details, please contact us.

  • Processing Contract
  • Thermal Spray Materials

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High-temperature environment ultra-hard thermal spray material 'SURPREX CNC25'

High-temperature environment ultra-hard thermal spray material 'SURPREX CNC25'

It is a cermet thermal spray material with excellent corrosion resistance and wear resistance in high-temperature environments.

This is a CrC/25wt%NiCr thermal spray material produced by the granulation and sintering method. By strictly controlling particle size and granule strength, we achieve spitting prevention and excellent adhesion efficiency, while obtaining a thermal spray coating with outstanding corrosion and wear resistance at high temperatures. Compared to commonly used high-temperature wear-resistant materials and coatings such as "Ni-based self-bonding alloys" and "CrC (NiCr plating)," the thermal spray coating using CNC25 has high hardness, wear resistance, and thermal shock resistance. [Application Examples] Leveraging its high resistance to high-temperature corrosion and thermal shock, it is used in a wide range of fields including power generation, steelmaking, machinery, and chemicals. Application examples: - Gas turbines - Nuclear components - Diesel engine parts - In-furnace rolls - Boiler electric heating tubes - Coater blades - Boiler tubes, etc. [Message] At Fujimi, we manufacture and sell many other cermet materials in addition to CNC25, and we can also prototype powders with adjusted WC particle sizes and compositions according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

  • roller
  • Thermal Spray Materials

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Alumina thermal spray material "SURPREX AW·AHP"

Alumina thermal spray material "SURPREX AW·AHP"

It is an alumina thermal spray material that provides excellent coating properties such as wear resistance, chemical stability, and insulation.

This is an alumina thermal spray material produced by the melting and grinding method. We offer white alumina (AW) used for wear-resistant and insulating components, as well as high-purity alumina (AHP) used in semiconductor and FPD manufacturing equipment. In the thermal spraying of high-purity alumina powder, the occurrence of black spots has traditionally been a problem. However, at Fujimi, we have implemented a special treatment to remove foreign substances considered to be the cause of black spots in the thermal spray material, enabling the production of thermal spray coatings that suppress the occurrence of black spots. [Application Examples] AW is used for wear-resistant and insulating components, leveraging its wear resistance, chemical stability, and insulation properties. AHP is used in semiconductor and FPD manufacturing equipment. Application examples include: - Wear-resistant components (such as rolls for paper manufacturing and components for textiles) - Insulating components - Electrostatic chucks - Semiconductor and FPD (OLED, LCD) manufacturing equipment, etc. [Message] At Fujimi, we can also prototype powders adjusted to the desired purity and particle size according to customer requirements. If you have any questions or requests regarding ceramic thermal spray materials, please feel free to contact us. *For product details, please refer to the catalog.

  • Etching Equipment
  • Thermal Spray Materials

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Thermal Barrier Coating spray materials

Thermal Barrier Coating spray materials

It is a thermal spray material that produces a porous ceramic coating suitable for Thermal Barrier Coating (TBC) applications.

This is a thermal spray material that combines resin as a pore-forming agent with ceramic powder that serves as the matrix. By using this material, a coating can be obtained that achieves high thermal insulation (low thermal conductivity) and strength suitable for TBC applications, with a greater number of pores evenly distributed compared to conventional ceramic thermal spray coatings. In the examples provided, yttria-stabilized zirconia (YSZ) is used as the ceramic, but the type of ceramic and the ratio of pore-forming agents can be modified. [Application Examples] Leveraging its high insulation and thermal barrier properties, it is expected to be used as a thermal barrier coating for gas turbine combustion chambers, turbine blades, and various internal combustion engines (engines). Additionally, due to the formation of pores, it also has characteristics such as high specific surface area and solution permeability, and we are exploring applications that utilize these features. [Message] At Fujimi, we can prototype powders adjusted to the desired purity and particle size according to customer requirements. If you have any questions or requests regarding ceramic thermal spray materials, please feel free to contact us. *For product details, please refer to the catalog.

  • TBC用画像?.png
  • Ceramics
  • Thermal Spray Materials

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Comparison of Thermal Spraying Methods and Particle Flight Velocities

Comparison of Thermal Spraying Methods and Particle Flight Velocities

Processing is possible at high particle flight speeds! You can obtain a dense coating with high adhesion.

This document is a comparison of "spraying methods and particle flight speed." In plasma spray engineering, spraying can be performed at high particle flight speeds, allowing for the creation of dense coatings with high adhesion strength. Additionally, it includes the "relationship between particle flight speed, porosity, and adhesion strength." Please feel free to download it and read it. [Contents] ■ Comparison of spraying methods and particle flight speed ■ Relationship between particle flight speed, porosity, and adhesion strength *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service
  • Thermal Spray Materials

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[Information] Ibix Corporation Thermoplastic Frame Thermal Spraying for Concrete

[Information] Ibix Corporation Thermoplastic Frame Thermal Spraying for Concrete

Provides a strong and durable fusion membrane on concrete and other porous surfaces!

This document introduces "Thermoplastic Frame Thermal Spraying for Concrete" along with explanations of the typical properties of concrete and corrosion. It also includes descriptions of resin coatings such as polyurea and epoxy, as well as the chemical, physical, and mechanical properties of polyfusion. Additionally, it provides information on "Appearance and Technical Characteristics" and "Work Procedures," and explains alternative coatings. [Contents (partial)] ■ Typical properties of concrete ■ Concrete and corrosion ■ Polyfusion-based coatings ■ Polyfusion vs. resin coatings such as polyurea and epoxy *For more details, please refer to the PDF document or feel free to contact us.

  • Other polymer materials
  • Composite Materials
  • Coating Agent
  • Thermal Spray Materials

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Thermal Spray Processing Glossary【5】

Thermal Spray Processing Glossary【5】

Thermal Spray Processing Glossary

● Re-melting treatment (Fusing) Melting the sprayed coating of self-fusing alloy powder in a flame or electric furnace after spraying. ● Insulation coating A coating formed for insulation purposes. ● Abradable coating A sprayed coating that has a property of being easily abraded. ● Masking When performing spray processing, masking the material to prevent blasting from affecting it during the blasting treatment. ● Pores Spaces contained within the sprayed coating (there are open pores and closed pores). ● Porosity The ratio of pores within the sprayed coating. ● Spraying materials Materials used for spraying, which include various types such as metals, ceramics, and cermets, available in forms like powder, wire, and rods. ● Self-fusing alloy An alloy made by adding boron and silicon to nickel-based, nickel-chromium-based, or cobalt-based alloys. A coating without pinholes can be obtained through re-melting treatment after spraying. ● Pre-treatment The process of roughening the state of the base material or performing masking as necessary before spraying.

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Thermal spray material: Powder for HVOF thermal spraying【2】

Thermal spray material: Powder for HVOF thermal spraying【2】

HVOF thermal spray coatings have few oxides and pores, and possess dense and strong adhesion strength as well as excellent wear resistance.

Fe 17Cr 11Mo 3Ni 3Si 3Cu 4B - corrosion and wear resistance. Ni 5Al - wear resistance and oxidation resistance. Ni 17Cr 4Fe 4Si 3.5B 1C - dense and hard. Ni 21.5Cr 8.5Mo 3Fe 0.5Co - superalloy powder. Ni 19Cr 18Fe 3Mo 1Co 1Ti - superalloy powder. Ni 19Cr 18Fe 3Mo 5(Nb + Ta) 0.5 A1 1Ti 0.05C - has oxidation resistance and corrosion resistance. Ni 20Cr 10W 9Mo 4Cu 1C 1B 1Fe - has sliding wear resistance and corrosion resistance. Ni 23Fe 16Cr 1.5Si - has heat resistance and oxidation resistance.

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Thermal spray material: Powder for HVOF thermal spraying【3】

Thermal spray material: Powder for HVOF thermal spraying【3】

HVOF thermal spray coatings have few oxides and pores, and possess dense and strong adhesion strength as well as excellent wear resistance.

WC 12Co is excellent against abrasion and erosion. Ideal as an alternative to hard chrome plating. W₂C/WC 12Co has abrasion and erosion resistance. WC 10Co 4 Cr has abrasion and erosion resistance. WC 17Co has excellent toughness and fretting wear resistance. WC 12Co has excellent corrosion resistance. Resistant to abrasion and fretting. (WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B is very dense. WC 12Co 35(Cr₃C₂/20(Ni Ce)) has high corrosion resistance. Good abrasion, erosion, and fretting resistance.

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Thermal spray material: Carbide【1】

Thermal spray material: Carbide【1】

It is used to increase surface hardness and to provide wear resistance.

●Tungsten Carbide Based Tungsten Oxide Base Powders WC 12Co: Excellent abrasion resistance and erosion resistance. Has good sliding wear resistance. W₂C/WC 12Co: The coating is hard and dense, with good adhesion strength. Has good fretting wear resistance. WC 10Co 4Cr: Exhibits outstanding corrosion resistance, erosion resistance, and abrasion resistance. WC 17Co: Possesses excellent toughness and fretting wear resistance. WC 17Co: Has high toughness and fretting wear resistance. Provides protection against sliding wear, impact wear, abrasion, and fretting wear. WC 20Co: The coating is very rough, recommended for applications related to pulling and gripping. (WC 12Co) 25 (Ni Base Superalloy): Exhibits excellent corrosion resistance, abrasion resistance, and fretting resistance. 75 (WC 12Co) 17.5 Ni 4.3Cr 1.0Fe 1.0Si 1.0B 0.2C: Possesses outstanding erosion resistance and abrasion resistance. (WC 12Co) 35 (Cr₃C₂/20(Ni Cr): Has high corrosion resistance. Good abrasion resistance and erosion resistance.

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Thermal spray material: Carbides【2】

Thermal spray material: Carbides【2】

It is used to increase surface hardness and to impart wear resistance.

●Chromium Oxide Based Powders Cr₃C₂ Self-Fusing Nickel Alloy: Recommended for wear resistance, abrasion resistance against hard surfaces, fretting wear resistance, and particle erosion resistance. Cr₃C₂ 7(Ni 20Cr): Has the highest durability against fretting and wear at high temperatures. Cr₃C₂ 20(Ni 20Cr): Recommended for severe wear and fretting wear. Exhibits excellent particle erosion resistance. Cr₃C₂ 25(Ni 20Cr): Has good abrasion resistance, particle erosion resistance, cavitation resistance, and fretting wear resistance. Also has good corrosion resistance. Cr₃C₂ 50(Ni 20Cr): Recommended for wear and abrasion resistance against hard surfaces at rising temperatures between 540°C and 815°C. Cr 39Ni 7C: Compared to other HVOF chromium carbide thermal spray powders, it has a higher yield efficiency.

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Thermal spray materials: metals, alloys, cermets【1】

Thermal spray materials: metals, alloys, cermets【1】

It is used for surface modification to impart corrosion resistance, oxidation resistance, and wear resistance, or to add electrical conductivity and electromagnetic shielding.

● Pure Metals A1 99%: Excellent corrosion resistance in coastal areas and industrial environments. It has good electrical and thermal conductivity. It can be used for electromagnetic shielding due to its non-magnetic properties. Cu 99%: Has good electrical and thermal conductivity. Cu 99%: Has good electrical and thermal conductivity. Mo 99.5% / Mo 99%: The coating is hard and also tough. It has excellent wear resistance and outstanding anti-seizing properties. It has resistance to fretting and electrical arc erosion. Ni 99.5%: Can be used for buildup in the repair of defective nickel alloy components.

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Thermal spray materials: metals, alloys, cermets【3】

Thermal spray materials: metals, alloys, cermets【3】

It is used to impart corrosion resistance, oxidation resistance, and wear resistance for surface modification, or to add electrical conductivity and electromagnetic shielding.

●Copper Base Powders Cu 10Al/Cu 9.5Al 1Fe: At low temperatures, it has moderate oxidation resistance, wear resistance, and fretting resistance, along with good anti-seizing properties. It can be used for overlay repair of copper alloy components. Cu 11.5Al 1.5Fe/Cu 38Ni: The coating is very dense, with few pores and oxidation. Cu 36Ni 5In: The coating is dense. It has good galling resistance and fretting resistance. ●Iron Base Powders Fe 3Al 3Mo 3C 0.1B: High carbon steel composite powder. Fe 16Cr 2Ni 0.2C: Mostly used for restoring worn areas. It also has corrosion resistance. Fe 17Cr 12Ni 2.5Mo 1Si 0.1C/Fe 17Cr 12Ni 2.5Mo 1Si 0.1C: Recommended for cavitation and erosion areas at low temperatures. Fe 17Cr 11Mo 3Ni 3Si 3Cu 4B 0.4C: Corrosion and wear resistance. Fe 18Mo 3C 0.25Mn: Used as a hard bearing surface with a low friction coefficient.

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Thermal spray materials: metals, alloys, cermets【7】

Thermal spray materials: metals, alloys, cermets【7】

It is used to impart corrosion resistance, oxidation resistance, and wear resistance for surface modification, or to add electrical conductivity and electromagnetic shielding.

● Nickel-based Powders Ni 31Cr 11Al 0.6Y is used for protective purposes in high-temperature environments with thermal corrosion and oxidation. Ni 20Cr 10W 9Mo 4Cu 1C 1B 1Fe has wear resistance and corrosion resistance. It excels in high-temperature hardness and has scuffing and galling resistance. Ni 23Fe 16Cr 1.5Si has heat and oxidation resistance. Ni 5Mo 5.5Al/Ni 5Mo 5.5Al has moderate hardness and is used as a hard bearing surface and wear-resistant coating. ● Cermet Powders Al₂O₃ 30(Ni 20Al) has very high hardness and is resistant to abrasion and impact.

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Thermal spray material: thermal spray wire【1】

Thermal spray material: thermal spray wire【1】

Generally, it is used for dimension restoration, decoration, and corrosion prevention. It is also suitable for on-site construction.

● Arc Wires for Arc Spraying Al 99.0% / Al 99.0% - Has weather resistance, chemical corrosion resistance, and high-temperature corrosion resistance, as well as electrical conductivity and thermal conductivity. Al 6Si - Harder than pure Al coating, but somewhat inferior in corrosion resistance. Cu 99.8% - Usable for electrical applications. Zn 99.9% + - Iron, zinc. Cu 9Al 1Fe - Dense and wear-resistant, particularly used for precision machine parts. Fe 13Cr 0.5Si 0.5Ni 0.5Mn 0.35C - High chromium stainless steel wire material. Exhibits excellent wear resistance and reliable corrosion resistance. Fe 18Cr 8.5Mn 5Ni 1Si 0.15C - Austenitic low carbon stainless steel material. Fe 28Cr 5C 1Mn - High chromium stainless material. Fe 21Mo 4B₄C - A cost-effective wire alternative to molybdenum. Ni 5Al - Used for dimensional restoration of nickel and nickel alloy components. Ni 5Mo 5.5Al - Exhibits wear resistance and particle erosion resistance. Ni 18Cr 6Al - Has high-temperature oxidation resistance and high-temperature corrosion resistance.

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Thermal spray material: Abradable【2】

Thermal spray material: Abradable【2】

Ablatable thermal spray materials are used when zero-clearance control is required for components that operate at high temperatures and high rotational speeds.

●Cobalt Base Abradables Co 25Ni 16Cr 6.5Al 0.5Y 15 Polyester, 4BN High-temperature abradable thermal spray. Co 25Ni 16Cr 6.5Al 0.5Y 20 Polyester, 7 BN Used for gap control in compressor housings. ●Copper Base Abradables Aluminum Bronze Alloy 10 polyester / Aluminum Bronze Alloy 14 polyester / Aluminum Bronze Alloy 95 (Cu 9.5Al 1Fe) 5 polyester Abradable thermal spray material for use at temperatures up to 650°C.

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Surface treatment / thermal spray materials

Surface treatment / thermal spray materials

SanKen Access Co., Ltd. responds to development needs with advanced technological capabilities and the latest information power.

Surface treatment/spray materials include a wide range of options such as ceramic-based materials like alumina, metal-based materials like titanium, and composite materials, catering to all spray needs. *For more details, please download the PDF or feel free to contact us.*

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  • Thermal Spray Materials

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Thermal spray material: Ceramic【1】

Thermal spray material: Ceramic【1】

It is widely used for acid resistance, wear resistance, anti-friction wear resistance, high-temperature corrosion resistance, as well as for providing insulation and electrical insulation properties.

● Aluminum Oxide Based Powders 99.5₊ Al₂O₃ Highest insulation properties. 98₊ Al₂O₃ Dense coating. Al₂O₃ 3TiO₂ Good durability against wear, sliding wear, friction, and oxidation. Al₂O₃ 13TiO₂ Coating and usage are the same as Al₂O₃ + 3% TiO₂. Al₂O₃ 40TiO₂ Has wear resistance and erosion resistance. ● Chromium Oxide Based Powders Cr₂O₃ Dense and corrosion-resistant. Cr₂O₃ 2TiO₂ Dense and corrosion-resistant. Cr₂O₃ 5SiO₂ 3TiO₂ Has high wear resistance and corrosion resistance. Al₂O₃ 13TiO₂ Coating and usage are the same as Al₂O₃ + 3% TiO₂. Al₂O₃ 40TiO₂ Has wear resistance and erosion resistance.

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Thermal spray material: Ceramic【2】

Thermal spray material: Ceramic【2】

It is widely used for acid resistance, wear resistance, anti-friction wear resistance, high-temperature corrosion resistance, as well as for providing thermal insulation and electrical insulation properties.

● Titanium Oxide Based Powders TiO₂ 99% - Has moderate wear resistance. TiO₂ 45Cr₂O₃ - Exhibits excellent wear resistance, abrasion resistance, heat resistance, and corrosion resistance. ● Zirconium Oxide Based Powders ZrO₂ 5CaO 0.5Al₂O₃ 0.4SiO₂ - Mainly used for thermal barrier coatings. ZrO₂ 24MgO - Mainly used for thermal barrier coatings. ZrO₂ 25CeO₂ 2.5Y₂O₃ - Ideal for making thermal barriers. ZrO₂ 18TiO₂ 10Y₂O₃ - Has outstanding scuffing resistance. ZrO₂ 8Y₂O₃ - Exhibits excellent thermal shock resistance and insulation properties. ZrO₂ 20Y₂O₃ - Stable coating even at high temperatures.

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Thermal spray material: Powder for HVOF thermal spraying【1】

Thermal spray material: Powder for HVOF thermal spraying【1】

HVOF thermal spray coatings have few oxides and pores, and possess dense and strong adhesion strength as well as excellent wear resistance.

● Aluminum Oxide Based Powders Cu 99% - Good electrical and thermal conductivity Cu 9.5Al 1Fe - Good machinability Co 28Mo 8Cr 2Si - Optimal for areas with poor lubricity Co 28Mo 17Cr 3Si - Excellent wear resistance at high temperatures, good resistance to thermal corrosion, and moderate durability Cr₃C₂ 7(Ni 20Cr) - Best durability against fretting and wear at high temperatures Cr₃C₂ 7(Ni 20Cr) - High microhardness and fine coating surface Cr₃C₂ 25(Ni 20Cr) - Has oxidation resistance and erosion resistance Cr₃C₂ 50(Ni 20Cr) - Has erosion resistance and corrosion resistance at high temperatures Cr₃C₂ 50(Ni 20Cr) - Recommended for wear and abrasion resistance against hard surfaces at rising temperatures between 540°C and 815°C Cr₃C 39Ni 7C - Ideal alternative to hard chrome plating Fe 30Mo 2C - Ideal alternative to hard chrome plating Fe 17Cr 12Ni 2.5Mo 1Si 0.1C - High-quality grade powder of austenitic nickel/chromium stainless steel

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Thermal spray materials: metals, alloys, cermets【2】

Thermal spray materials: metals, alloys, cermets【2】

It is used to impart corrosion resistance, oxidation resistance, and wear resistance for surface modification, or to add electrical conductivity and electromagnetic shielding.

● Aluminum-based Aluminum Base Powders Al 12Si: Used for buildup in the repair of aluminum and magnesium alloy components. Al 25Fe 7Cr 5Ni: Self-bonding, with a dense coating. ● Cobalt-based Cobalt Base Powders Co 25.5Cr 10.5Ni 7.5W 0.5C: Has durability against wear from high temperatures, hard surface wear, fretting wear, and particle erosion wear. Co 28Mo 8Cr 2Si: Effective in reducing the impact from environments such as reducing atmospheres like hydrochloric acid, formic acid, sulfuric acid, oxidizing atmospheres like ferric chloride and nitric acid, and non-oxidizing atmospheres like phosphoric acid, acetic acid, and saltwater. Ideal for areas with poor or no lubrication. Exhibits excellent sliding wear resistance, good high-temperature corrosion resistance, and moderate oxidation resistance. Proprietary MCrA1Y's: Used as a binder with heat corrosion resistance and oxidation resistance, applied in thermal barrier coating (TBC) sections.

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Thermal spray materials: metals, alloys, cermets【4】

Thermal spray materials: metals, alloys, cermets【4】

It is used for surface modification to impart corrosion resistance, oxidation resistance, wear resistance, or to add electrical conductivity and electromagnetic shielding.

● Iron Base Powders Fe 30Mo 2C - Recommended for wear resistance, abrasion resistance from hard bearing surfaces, and fretting wear resistance. Fe 37Ni 6Al - Generates heat during thermal spraying, forms a strong metallurgical bond with the substrate, and has oxidation resistance. Fe 35Ni 5Al 5Mo - Recommended for the repair/restoration of parts such as piston crowns and cylinder heads. Fe 38Ni 10Al - Generates heat during thermal spraying, forms a strong metallurgical bond with the substrate, and has oxidation resistance. ● Molybdenum Base Powders Mo 3C - Tough, hard, and has excellent sliding wear characteristics. Mo 25(NiCrBSiFe) - Has high wear resistance, low friction coefficient, and good scuffing resistance.

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