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Thermal Spray Materials Product List and Ranking from 9 Manufacturers, Suppliers and Companies

Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.

Thermal Spray Materials Manufacturer, Suppliers and Company Rankings

Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.

  1. ユテクジャパン Kanagawa//Ferrous/Non-ferrous metals
  2. フジミインコーポレーテッド Gifu//Electronic Components and Semiconductors
  3. Linde AMT Japan Osaka//Other manufacturing
  4. 4 日本コーティング工業 本社、大阪営業所、東京営業所、関西工場、東京工場 Hyogo//Manufacturing and processing contract
  5. 5 村田ボーリング技研 Shizuoka//Manufacturing and processing contract
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Thermal Spray Materials Product ranking

Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.

  1. Yutec Japan Thermal Spray Materials ユテクジャパン
  2. Comparison of Thermal Spraying Methods and Particle Flight Velocities Linde AMT Japan
  3. Alumina thermal spray material "SURPREX AW·AHP" フジミインコーポレーテッド
  4. 4 Self-fluxing alloy thermal spray material 日本コーティング工業 本社、大阪営業所、東京営業所、関西工場、東京工場
  5. 5 Wear-resistant superhard thermal spray material "SURPREX WC12" フジミインコーポレーテッド

Thermal Spray Materials Product List

1～15 item / All 38 items

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Self-fluxing alloy thermal spray material

Self-fluxing alloy thermal spray material

The materials that can be sprayed by NCI are not limited to ceramics.

The materials that can be thermally sprayed by NCI are not limited to ceramics. For example, self-fluxing alloys. These are nickel or cobalt-based alloys containing more than 1.5% boron and silicon, which are re-melted in an atmosphere of about 1100°C after being thermally sprayed to create an alloy layer that forms a dense, pore-free coating that adheres to the base material. They are characterized by excellent wear resistance. For more details, please download the catalog.

  • Coating Agent
  • alloy

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Wear-resistant superhard thermal spray material "SURPREX WC12"

Wear-resistant superhard thermal spray material "SURPREX WC12"

It is the most standard cermet thermal spray material, exhibiting excellent wear resistance and toughness.

This is a thermal spray material composed of WC/12wt%Co produced by the granulation and sintering method. By strictly managing particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating with outstanding wear resistance. Compared to commonly used wear-resistant materials and coatings such as "Ni-based self-fluxing alloys," "Cr plating," and "high Cr cast iron," the thermal spray coating using WC12 has high hardness and wear resistance. 【Examples of Applications】 Leveraging its high hardness and wear resistance, it is used in a wide range of fields including steel, papermaking, and machinery. Application examples: - Printing machine parts - Injection molding machine screws - Snake rotors - High-pressure plungers - Pump rotors - Guide rolls - Corrugated rolls - Steel plate transport rolls, etc. 【Message】 At Fujimi, we manufacture and sell many cermet materials in addition to WC12, and we can also prototype powders with adjusted WC particle sizes and compositions according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

  • roller

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Wear-resistant super-hard thermal spray material 'SURPREX W2007'

Wear-resistant super-hard thermal spray material 'SURPREX W2007'

It is a cermet thermal spray material that excels in corrosion resistance and wear resistance, particularly in slurry erosion resistance.

This is a thermal spray material made of WC/20wt%CrC/7wt%Ni produced by the granulation and sintering method. By strictly managing particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating that is resistant to corrosion and has outstanding wear resistance. W2007 has excellent wear resistance and wet abrasion resistance (slurry erosion resistance). Additionally, it has superior oxidation resistance compared to other WC cermets. However, its toughness is lower than that of other cermet materials, so caution is needed when used in environments subjected to mechanical impact. [Application Examples] Leveraging its high corrosion resistance and wear resistance, it is used in chemical plant components and other applications. Application examples: - Petrochemical plant components - Film rolls - Paper-making rolls - Steel plate transport rolls - Calendar rolls - Pump components, etc. [Message] At Fujimi, we manufacture and sell many cermet materials in addition to W2007, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For more details about the products, please refer to the catalog.

  • roller

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Wear-resistant, abrasion-resistant super-hard thermal spray material 'SURPREX W1004'

Wear-resistant, abrasion-resistant super-hard thermal spray material 'SURPREX W1004'

It is a cermet thermal spray material with excellent balance of corrosion resistance, wear resistance, and toughness.

This is a WC/10wt%Co/4wt%Cr thermal spray material produced by the granulation-sintering method. By strictly controlling particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, while obtaining a thermal spray coating with a superior balance of wear resistance, corrosion resistance, and toughness. W1004 has excellent wear resistance and wet wear characteristics (slurry erosion resistance), as well as outstanding cavitation erosion resistance. In terms of coating properties, it exhibits characteristics intermediate between 'SURPREX W12' and 'SURPREX W2007'. [Application Examples] Leveraging its high corrosion resistance, wear resistance, slurry erosion resistance, and cavitation erosion resistance, it is used in a wide range of fields such as steelmaking, papermaking, and hydraulic machinery. Application examples include: - Turbine blades - Water turbine blades - Pump components - Plungers - Papermaking coating rolls, etc. [Message] At Fujimi, we manufacture and sell many cermet materials in addition to W1004, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests, please feel free to contact us. *For product details, please refer to the catalog.

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Shock-resistant super-hard thermal spray material 'SURPREX W2000X Series'

Shock-resistant super-hard thermal spray material 'SURPREX W2000X Series'

It is a cermet thermal spray material with excellent wear resistance and impact resistance.

This is a WC/CrC/Ni-based cermet thermal spray material produced by the granulation and sintering method. By strictly controlling particle size and granule strength, we achieve spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating with outstanding wear resistance and impact resistance. The W2000X series is highly tough compared to conventional cermet thermal spray materials and possesses extremely excellent impact resistance. When compared to typical WC/12wt%Co coatings, it has demonstrated more than double the durability in steel ball drop impact tests. [Application Examples] Leveraging its high impact resistance and toughness, it is used in a wide range of fields including construction, civil engineering, and machinery. Application examples: - Cutting bits - Construction machinery parts - Various rollers - Crusher parts - Various screws - Coater blades, etc. [Message] At Fujimi, we manufacture and sell many cermet materials beyond the W2000X series, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

  • roller

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Thermal Spray Related: Characteristics and Application Examples of Representative Materials

Thermal Spray Related: Characteristics and Application Examples of Representative Materials

Ideal for use in harsh environmental conditions! Representative materials for high-speed thermal spraying equipment.

I will introduce the characteristics and application examples of representative materials. High-speed frame thermal spraying equipment is used to form coatings of cermet with high density and integrated strength. Moreover, the coatings exhibit excellent wear resistance, making them suitable for use in harsh environmental conditions. There are many representative materials, including alumina, which has properties of electrical insulation, chemical resistance, and wear resistance (HV800~1000). 【Characteristics and Application Examples (Excerpt)】 <Oxides> ■ Alumina, Titania: Electrical insulation, chemical resistance, wear resistance (HV800~1000), insulating substrates, relatively easy to polish ■ Chromia: Dense, high hardness (HV800~1000), chemical resistance, good wear resistance among oxide ceramics, shows low dynamic friction coefficient ■ Gray Alumina: A balanced thermal spray material with electrical insulation, wear resistance, and chemical resistance ■ Alumina Titania: Dense, mirror-like gloss, semiconductor, black, tape running surface of magnetic heads, various thread guides for textile machinery, heating plates *For more details, please refer to the PDF document or feel free to contact us.

  • Plating Equipment
  • Other machine elements

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Yutec Japan Thermal Spray Materials

Yutec Japan Thermal Spray Materials

Leave it to us for anything related to thermal spraying and welding.

We have a variety of thermal spray materials available, so please choose according to your intended use.

  • Welding Machine

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Oxide-based thermal spray materials

Oxide-based thermal spray materials

Introducing alumina, zirconia, and chromia, which are rich in heat resistance and chemical resistance!

We would like to introduce the "oxide-based thermal spray materials" that we handle. Alumina has a hardness second only to diamond, with a melting point of 2,050 degrees. It is rich in heat resistance, chemical resistance, wear resistance, and electrical insulation, making it suitable for a wide range of applications. Additionally, zirconia is the main player in heat-resistant coatings due to its thermal expansion rate being close to that of metals. Recently, its latent functionalities, such as ion characteristics, have attracted attention in future-oriented fields, including fuel cells. [Features] - Alumina has a hardness second only to diamond, with a melting point of 2,050 degrees. - Zirconia is the main player in heat-resistant coatings due to its thermal expansion rate being close to that of metals. - Chromia forms the most dense thermal spray coating. *For more details, please download the PDF or feel free to contact us.

  • Coating Agent

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[Spraying Examples] Heat Resistance and Insulation Properties

[Spraying Examples] Heat Resistance and Insulation Properties

Various considerations are necessary, such as the environment and atmosphere during use, as well as the type of material.

Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. It generally has thermal properties such as heat resistance and thermal insulation, which are often required simultaneously. To improve heat resistance, it is necessary for the thermal spray material to have a high melting point and to be stable in high-temperature environments. To enhance thermal insulation, the thermal spray coating is required to have a porous structure and low thermal conductivity. 【Features】 ○ Various considerations are needed, such as the environment and atmosphere during use, and the type of material. ○ It has thermal properties such as heat resistance and thermal insulation. ○ Improvement of heat resistance → The thermal spray material must have a high melting point and be stable in high-temperature environments. ○ Improvement of thermal insulation → The thermal spray coating is required to have a porous structure and low thermal conductivity. For more details, please contact us.

  • Processing Contract

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High-temperature environment ultra-hard thermal spray material 'SURPREX CNC25'

High-temperature environment ultra-hard thermal spray material 'SURPREX CNC25'

It is a cermet thermal spray material with excellent corrosion resistance and wear resistance in high-temperature environments.

This is a CrC/25wt%NiCr thermal spray material produced by the granulation and sintering method. By strictly controlling particle size and granule strength, we achieve spitting prevention and excellent adhesion efficiency, while obtaining a thermal spray coating with outstanding corrosion and wear resistance at high temperatures. Compared to commonly used high-temperature wear-resistant materials and coatings such as "Ni-based self-bonding alloys" and "CrC (NiCr plating)," the thermal spray coating using CNC25 has high hardness, wear resistance, and thermal shock resistance. [Application Examples] Leveraging its high resistance to high-temperature corrosion and thermal shock, it is used in a wide range of fields including power generation, steelmaking, machinery, and chemicals. Application examples: - Gas turbines - Nuclear components - Diesel engine parts - In-furnace rolls - Boiler electric heating tubes - Coater blades - Boiler tubes, etc. [Message] At Fujimi, we manufacture and sell many other cermet materials in addition to CNC25, and we can also prototype powders with adjusted WC particle sizes and compositions according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

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Alumina thermal spray material "SURPREX AW·AHP"

Alumina thermal spray material "SURPREX AW·AHP"

It is an alumina thermal spray material that provides excellent coating properties such as wear resistance, chemical stability, and insulation.

This is an alumina thermal spray material produced by the melting and grinding method. We offer white alumina (AW) used for wear-resistant and insulating components, as well as high-purity alumina (AHP) used in semiconductor and FPD manufacturing equipment. In the thermal spraying of high-purity alumina powder, the occurrence of black spots has traditionally been a problem. However, at Fujimi, we have implemented a special treatment to remove foreign substances considered to be the cause of black spots in the thermal spray material, enabling the production of thermal spray coatings that suppress the occurrence of black spots. [Application Examples] AW is used for wear-resistant and insulating components, leveraging its wear resistance, chemical stability, and insulation properties. AHP is used in semiconductor and FPD manufacturing equipment. Application examples include: - Wear-resistant components (such as rolls for paper manufacturing and components for textiles) - Insulating components - Electrostatic chucks - Semiconductor and FPD (OLED, LCD) manufacturing equipment, etc. [Message] At Fujimi, we can also prototype powders adjusted to the desired purity and particle size according to customer requirements. If you have any questions or requests regarding ceramic thermal spray materials, please feel free to contact us. *For product details, please refer to the catalog.

  • Etching Equipment

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Thermal Barrier Coating spray materials

Thermal Barrier Coating spray materials

It is a thermal spray material that produces a porous ceramic coating suitable for Thermal Barrier Coating (TBC) applications.

This is a thermal spray material that combines resin as a pore-forming agent with ceramic powder that serves as the matrix. By using this material, a coating can be obtained that achieves high thermal insulation (low thermal conductivity) and strength suitable for TBC applications, with a greater number of pores evenly distributed compared to conventional ceramic thermal spray coatings. In the examples provided, yttria-stabilized zirconia (YSZ) is used as the ceramic, but the type of ceramic and the ratio of pore-forming agents can be modified. [Application Examples] Leveraging its high insulation and thermal barrier properties, it is expected to be used as a thermal barrier coating for gas turbine combustion chambers, turbine blades, and various internal combustion engines (engines). Additionally, due to the formation of pores, it also has characteristics such as high specific surface area and solution permeability, and we are exploring applications that utilize these features. [Message] At Fujimi, we can prototype powders adjusted to the desired purity and particle size according to customer requirements. If you have any questions or requests regarding ceramic thermal spray materials, please feel free to contact us. *For product details, please refer to the catalog.

  • TBC用画像?.png
  • Ceramics

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Comparison of Thermal Spraying Methods and Particle Flight Velocities

Comparison of Thermal Spraying Methods and Particle Flight Velocities

Processing is possible at high particle flight speeds! You can obtain a dense coating with high adhesion.

This document is a comparison of "spraying methods and particle flight speed." In plasma spray engineering, spraying can be performed at high particle flight speeds, allowing for the creation of dense coatings with high adhesion strength. Additionally, it includes the "relationship between particle flight speed, porosity, and adhesion strength." Please feel free to download it and read it. [Contents] ■ Comparison of spraying methods and particle flight speed ■ Relationship between particle flight speed, porosity, and adhesion strength *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Information] Ibix Corporation Thermoplastic Frame Thermal Spraying for Concrete

[Information] Ibix Corporation Thermoplastic Frame Thermal Spraying for Concrete

Provides a strong and durable fusion membrane on concrete and other porous surfaces!

This document introduces "Thermoplastic Frame Thermal Spraying for Concrete" along with explanations of the typical properties of concrete and corrosion. It also includes descriptions of resin coatings such as polyurea and epoxy, as well as the chemical, physical, and mechanical properties of polyfusion. Additionally, it provides information on "Appearance and Technical Characteristics" and "Work Procedures," and explains alternative coatings. [Contents (partial)] ■ Typical properties of concrete ■ Concrete and corrosion ■ Polyfusion-based coatings ■ Polyfusion vs. resin coatings such as polyurea and epoxy *For more details, please refer to the PDF document or feel free to contact us.

  • Other polymer materials
  • Composite Materials
  • Coating Agent

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Thermal Spray Processing Glossary【5】

Thermal Spray Processing Glossary【5】

Thermal Spray Processing Glossary

● Re-melting treatment (Fusing) Melting the sprayed coating of self-fusing alloy powder in a flame or electric furnace after spraying. ● Insulation coating A coating formed for insulation purposes. ● Abradable coating A sprayed coating that has a property of being easily abraded. ● Masking When performing spray processing, masking the material to prevent blasting from affecting it during the blasting treatment. ● Pores Spaces contained within the sprayed coating (there are open pores and closed pores). ● Porosity The ratio of pores within the sprayed coating. ● Spraying materials Materials used for spraying, which include various types such as metals, ceramics, and cermets, available in forms like powder, wire, and rods. ● Self-fusing alloy An alloy made by adding boron and silicon to nickel-based, nickel-chromium-based, or cobalt-based alloys. A coating without pinholes can be obtained through re-melting treatment after spraying. ● Pre-treatment The process of roughening the state of the base material or performing masking as necessary before spraying.

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